Aluminum vs Fiberglass Tent Poles – Which Makes a Better Tent Pole?

Aluminum and fiberglass are the two main materials you’ll see in tent poles, but which is better? We’ll break down the features of aluminum vs fiberglass tent poles, as well as the pros and cons, so you can pick the right one for you and your situation. But first, let’s talk about what fiberglass and aluminum are so we can better understand the features of each.

What is fiberglass?

Fiberglass, also known as glass-reinforced plastic (GRP), is a non-metallic material that’s made from thin glass strands held in a resin. Because it’s not metal, it’s non-conductive, and is also flexible yet strong. It’s generally cheaper and lightweight as well. It has widespread use in many different industries and is found in small to medium sized tents and as accessory poles in larger tents (such as a ceiling pole or a brow pole over the entrance).

What is aluminum?

Aluminum is a type of metal that’s lightweight and bends rather than shattering, making it easier to repair. Because of its weight, aluminum is ideal for lightweight tents used for backpacking. Due to its strength and durability, it’s also more ideal for quality tents that are built to last for many seasons while withstanding adverse weather. A lot of aluminum poles are made from 7000 series aluminum, which is a blend of aluminum, magnesium, silicon, and other trace elements. This series has the highest strength of any other aluminum alloy (1000-9000 series) and has high corrosion resistance, making it ideal for tent poles.

Aluminum vs Fiberglass Tent Poles

Weight

The weight of a tent pole is only an important factor if you plan on carrying your tent long distances, such as backpacking and mountaineering. If you traditionally go car camping, then there won’t be enough difference in the weight for it to matter for you. That being said, you may still opt for a more expensive, lightweight pole if you want the added strength and durability that comes with it.

Aluminum poles are going to be much lighter than fiberglass, which is why you’re likely to see them in backpacking tents, especially ultralight and lightweight tents. Some of the more expensive backpacking tents will use DAC aluminum, which is even lighter and durable, but more on that below.

Verdict: aluminum poles are lighter, especially if they are DAC.

Price

Because fiberglass tent poles are made of synthetic materials like glass and resin, the materials are much more affordable, making these poles cheaper to make. With cost in mind, fiberglass poles are more common in summer car camping tents that focus on affordability. Fiberglass poles are especially popular in brands like Coleman and Kelty, who cater to a market that desires lower price points.

Aluminum is a natural material that requires extraction and processing, which means it costs more to make. Tents with aluminum poles will generally be more expensive, not just because of the poles, but because the tent will generally have higher quality materials in the fabrics as well. This could skew the cost difference between tents that feature aluminum vs fiberglass poles – it may seem like aluminum poles make a big price difference when it’s really a combination of factors.

Verdict: fiberglass tent poles are cheaper but at the cost of sacrificing other desirable traits.

Strength & Durability

Tent poles are essential in protecting you from the elements and make up the entirety of the tent’s structure. While the average camper will avoid venturing out during adverse conditions, sometimes you can’t pick and choose the dates when you go camping. This could leave you and your tent exposed to strong winds, heavy rains, and generally sucky weather. You want tent poles that will be able to withstand wind and rain, regardless of your intentions about avoiding them.

Aluminum tent poles are going to be significantly stronger than fiberglass poles, making them the more ideal option for most campers. These poles will hold up against bending and stress caused by wind, providing better support overall. Another pro of aluminum poles is that they will bend instead of breaking. Even if the conditions do become more than the poles can handle, they won’t necessarily break and can be temporarily fixed by bending them back into a more suitable shape.

Fiberglass poles are not particularly strong, especially compared to aluminum. While they perform well in regular camping conditions, they will be less suitable for wind and rain. When fiberglass poles are put under stress (especially during colder weather), they are more likely to break, and a broken fiberglass pole is no fun. It will produce splinters that are sharp and painful, so make sure you handle a broken fiberglass tent pole with care. You may be able to temporarily fix it, but it will need replacing as soon as possible.

Verdict: Aluminum poles offer way more strength and durability.

Corrosion

While some people say that aluminum poles are more prone to corrosion, this is generally false. Aluminum tent poles are usually made of 6000-7000 series aluminum, which has a high corrosion resistance. Yes, metal is susceptible to corrosion, but generally your aluminum poles will still last longer than other parts of your tent anyway (e.g., the tent floor or the mesh getting holes).

You can lower the chances of corrosion by making sure your tent poles are completely dry before storing them, and maybe even wiping them down if they’ve been exposed to salty or humid conditions.

Verdict: neither fiberglass or aluminum are particularly susceptible to corrosion. Generally, other parts of the tent (like the floor) will fail before it becomes an issue.

Flexibility

Both aluminum poles and fiberglass poles are generally flexible and are meant to work with your tent to bend into the right shape. They will both flex with light wind. However, aluminum tent poles will bend instead of breaking, unlike fiberglass poles that will just splinter into two pieces.

Verdict: both aluminum and fiberglass are meant to flex with your tent’s shape, but under stress aluminum will bend and flex instead of breaking, whereas fiberglass will splinter into two pieces.

DAC Aluminum

DAC poles are produced by Dongah Aluminum Corporation (DAC) from Korea, and their Featherlite™ pole was first created in 1997. Before DAC Featherlite™ came out, it was thought to be impossible to reduce the weight of a tent pole while maintaining its strength and flexibility. Now they are considered to be stronger and lighter while cutting weight by about 15%.

They also now have Pressfit™ Technology (which helped make heavier duty joints) and combined that with Featherlite to create Featherlite NSL™, which is one of their most successful innovations. It makes a thin walled aluminum tubing (so it’s lightweight) yet strong tent pole that’s used in high quality camping tents.

DAC aluminum is also more expensive, so it’s best use is for high quality camping tents that need the extra strength and durability with trade offs for a higher price tag.

Conclusion – Which is better?

For most situation, aluminum poles are going to be preferred over fiberglass. They offer more strength and durability, and are usually worth the slightly higher cost. Aluminum tent poles are especially preferred if you are a backpacker where weight is a concern.

On the other hand, if affordability is a bigger concern to you, then fiberglass poles may be preferred. The tents with fiberglass tent poles will be a better price, making them ideal for beginners and budget conscious campers who want something that will get the job done.

Keep in mind that cheaper tents that use fiberglass poles will also usually use lower quality fabrics, which bring down the price of the tent even more. The same goes for visa versa, where a tent with aluminum poles will have more focus on quality and will therefore have better fabrics. Basically, just because a tent is more expensive or less expensive doesn’t mean the poles are the only thing that accounts for the price difference.